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Providing Quality Custom Earpieces for Over 35 Years

Top Quality Headsets for Airline Pilots for over Thirty Five Years

Avery Sound Company has top quality Plantronics and Telex headsets for the pilot that demands the best in aviation headsets. With over thirty five years in the business, we have the experience to advise you on what type of set will work best for your situation.


Because of our experience with selling to airline pilots who demand the best, we offer the service after the sale you may need. We have the answers to your problems and special needs. We are not just an order-taking organization. We are here to help you find what you need so that you can get your mind back to more important things.

Custom Earpieces

Most of our customers use one of our custom molded earpieces that is adapted to be used with a headset that would normally have a strap or band over the top of the head. This allows the pilot to have terrific comfort and actually makes boom-mike headsets work better because the microphone stays exactly where it is supposed to be for best sound. It helps you sound professional when transmitting, and the earpiece helps you hear better than you have heard in years. Sound is channeled into your ear and towards your eardrum, while filtering out extraneous cockpit sounds and wind noise. Even the amount of cockpit sounds that can be heard through your "earpiece" ear can be custom tailored to your preferences.

Price: $85.00 $64.00 Order Now
Price: $85.00 $64.00 Order Now
Price: $90.00 $69.00 Order Now
Price: $90.00 $69.00 Order Now
Price: $24.00 Order Now

How do I order a custom earpiece?

Click on the blue Shop Now button below the product offered. If placing and order for two or more earpieces, let us know if the earpieces are for the same person and same ear. If for different people, please specify the name and color for each person in the comment section before check out.

Once your order is received, we will ship an impression kit to make an impression of your ear. (or in the case of deep impressions, we will email you a Lab Order Form, see deep impression advisory). Mail the completed impressions to our lab using the postage paid mailing materials or to the address at the bottom of the lab order form. We will use your impression to make a reverse casting and return to you a custom made earpiece that will fit in your ear and are guaranteed to give you the comfort and convenience you have been looking for.

Earpieces can be ordered in a wide variety of colors. If no color is selected the earpiece will have a variable tan color. (The material does not cure perfectly clear.) There is even a glitter option for that personalized touch.

Your comfort is guaranteed, or we will
remake your earpiece for free!


Just to let you know that the headset and custom earpiece arrived safe and sound last Friday. Gave it a try out and it works fine, well worth the wait and just what is needed if you wear glasses . . . many thanks.

C. Lebioda

New York, New York

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Just wanted to say, I love the headset, and many thanks for the help you gave when I was going through the process of making the purchase! Excellent customer service, cheers! I am recommending it to many other pilots.

M. Foo


Received my Satin Soft Pilot it. Thanks again for the great service.

J. Rivara

Tomball, Texas

I'm writing just to let you know what a great work you did coordinating my headset and earpiece... I'm Extremely happy with it. It works better than I expected and it's the most comfortable piece I've ever used. A couple of days ago a Captain asked me about my headset and he told me he wanted one so I took the freedom of giving him your information together with a recommendation. Best Regards.

J. Landeros

Mexico City, Mexico

I have been flying for the past 15 years as a professional airline pilot. I have used all kinds of "conventional" headsets and have always avoided the mold type for no real reason. After having an arch on my head for the longest time, I decided to order my first ear mold combo. I was amazed by the lightness, sound quality, and the comfortable fit sitting naturally in my ear. I just love it, my next headset will be the same, and the next one as well. John-Thank you for your kind support and patience with all my questions, and the fast delivery to the other side of the world.

Z. Harach

Peach Aviation, KIX, Japan

I would like to thank you very much for all your help and interest in providing me the best service and product. I tried the earpiece yesterday and I just couldn't believe how good it is. It is really comfortable!!! You guys from AverySound/PilotStuff did a very good job and it was a pleasure doing business with you.

P. Lanari

United Arab Emirates

I am a Captain with Aer Lingus and I recently bought a Plantronics headset from This is just a quick note to compliment you on your prompt service and delivery. I have recommended your service to many colleagues. Most people only send e-mails to criticize poor products or service....I feel efficiency should be complimented. Well done.

J. O'Connell

Dublin, Ireland