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Providing Quality Custom Earpieces for Over 35 Years

Plantronics (Poly) Headsets

The Reliability, Performance, and No-Hands Freedom Aviation Professionals Demand

We sell more of these headsets than any other type of set. They offer great comfort, especially when used with our Custom Earpieces (see below). By using these sets with a custom earpiece, you can leave the headband at home. The entire set is held solidly in place, without the discomfort of the headband.

If you have questions about which set is best for you, please contact us. We have years of experience with all of the headsets we sell at Avery Sound Company, Inc.™ &™

Price: $24.00 Order Now
Price: $85.00 $64.00 Order Now
Price: $85.00 $64.00 Order Now
Price: $90.00 $69.00 Order Now
Price: $90.00 $69.00 Order Now

How do I order a custom earpiece?

Click on the blue Shop Now button below the product offered. If placing and order for two or more earpieces, let us know if the earpieces are for the same person and same ear. If for different people, please specify the name and color for each person in the comment section before check out.

Once your order is received, we will ship an impression kit to make an impression of your ear. (or in the case of deep impressions, we will email you a Lab Order Form, see deep impression advisory). Mail the completed impressions to our lab using the postage paid mailing materials or to the address at the bottom of the lab order form. We will use your impression to make a reverse casting and return to you a custom made earpiece that will fit in your ear and are guaranteed to give you the comfort and convenience you have been looking for.

Earpieces can be ordered in a wide variety of colors. If no color is selected the earpiece will have a variable tan color. (The material does not cure perfectly clear.) There is even a glitter option for that personalized touch.

Your comfort is guaranteed, or we will
remake your earpiece for free!


The Plantronics SMS1066 from was perfectly constructed with a custom earpiece. John Meyer ensured that every stage of the process from impression moulding to final dispatch was painless. The headset worked seamlessly with the A380 flightdeck deck from Dubai to London and back, I didnít miss a single call. It was difficult to notice that I was wearing the headset for approximately 7 hours on each leg; the fit and weight were ideal; I had the radio volume controls set at least 30% lower than before. The SMS1066 was light years ahead of the aircraft supplied headset and better that personal headsets I have owned previously. I would have no hesitation in recommending this to anyone considering a personal custom fitted headset in any Airbus variant. Best Regards

M. Cameron

Dubai, United Arab Emirates

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I'm writing just to let you know what a great work you did coordinating my headset and earpiece... I'm Extremely happy with it. It works better than I expected and it's the most comfortable piece I've ever used. A couple of days ago a Captain asked me about my headset and he told me he wanted one so I took the freedom of giving him your information together with a recommendation. Best Regards.

J. Landeros

Mexico City, Mexico

I have been flying for the past 15 years as a professional airline pilot. I have used all kinds of "conventional" headsets and have always avoided the mold type for no real reason. After having an arch on my head for the longest time, I decided to order my first ear mold combo. I was amazed by the lightness, sound quality, and the comfortable fit sitting naturally in my ear. I just love it, my next headset will be the same, and the next one as well. John-Thank you for your kind support and patience with all my questions, and the fast delivery to the other side of the world.

Z. Harach

Peach Aviation, KIX, Japan

I would like to thank you very much for all your help and interest in providing me the best service and product. I tried the earpiece yesterday and I just couldn't believe how good it is. It is really comfortable!!! You guys from AverySound/PilotStuff did a very good job and it was a pleasure doing business with you.

P. Lanari

United Arab Emirates

Thanks for the quick reply and GREAT customer service!

K. Nakafuji

Gardena, California

I want to thank you guys for the FANTASTIC service and products I received from your company. I ordered the aviation custom earpiece and Plantronics headset. Now that I'm using it, I can't believe I spent seven years in the 737 without it. Never again. Your reps made it simple and seamless to get the earpiece made and delivered. I had the completed product in my hands very quickly! Great products, great service. I'm a permanent customer! Thank You!!!

M. Esther

Jasper, Georgia

Just wanted to say, I love the headset, and many thanks for the help you gave when I was going through the process of making the purchase! Excellent customer service, cheers! I am recommending it to many other pilots.

M. Foo


I was very satisfied with your product when I ordered custom ear pieces for my aviation headset. I've actually worn my headset on long haul flights without actually taking them off many occasions just because it didn't seem to feel like I was even wearing the headset...that's how comfortable the satin soft ear pieces were. My next thought was, if you could do that to my aviation headset, I could only imagine what it would feel like attached to a tinier and lighter bluetooth phone headset. - (just ordered two) - Once again thanks a bunch.

J. Gardiner

Taguig, Philippines

I have recently bought a Plantronics Headset and custom earpiece and I would like to say I am really happy with it and it works great."

M. Zondervan

Dubai, United Arab Emirates