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Professional Equipment Supplier to Pilots for Over 35 Years

Air Traffic Controller Earpieces

Air Traffic Control Specialists work in what is considered to be one of the most stressful work environments in our world today. The incredible responsibilities these individuals assume to keep our skies safe, demand the very best in communications clarity and dependability. That is why Avery Sound Company has been providing quality custom molded earpieces to Air Traffic Controllers for over 35 years. We understand the importance of clear and yet comfortable and convenient communications.

Our custom molded Air Traffic Controller Earpiece will provide a comfortable fit and stay securely in place. The earpieces can be ordered in the traditional Acrylic or the newer Satin Soft material. If you want to be able to hear ambient noise, versus blocking outside noise, venting is available on any of our earpieces for a charge of $10.00.


Acrylic Earpieces Shown in No Color


Satin Soft Earpieces Shown in Dark Blue, Light Blue, and No Color


Most Air Traffic Controllers are using a version of the Plantronics Starset. Simply detach the generic ear tip that was provided with the Starset and replace it with our custom earpiece. We provide the tube and adapter necessary to make the connection. If you are using a different type headset send us an e-mail with your headset make and model. We custom make earpieces to fit other headsets as well.

Starset H31 with Sample Custom Earpieces


Acrylic, No-Color Earpiece with Tube and Adapter


Our Air Traffic Controller Earpieces can be ordered in a wide variety of colors and there is even a glitter option for that personalized touch. Click here to see some more color options.

How do I order custom earpieces?

Click on the blue Shop Now button below the product offered. If placing and order for two or more earpieces, let us know if the earpieces are for the same person and same ear. If for different people, please specify the name and color for each person in the comment section before check out.

Once your order is received, we will ship an impression kit to make an impression of your ear. Mail the completed impression to our lab using the mailing materials we provide, or to the address at the bottom of the lab order form. We will use your impression to make a reverse casting and return to you a custom made earpiece that will fit in your ear and are guaranteed to give you the comfort and convenience you have been looking for.

Earpieces can be ordered in a wide variety of colors. If no color is selected the earpiece will have a variable tan color. (The material does not cure perfectly clear.) There is even a glitter option for that personalized touch.

Your comfort is guaranteed, or we will
remake your earpiece for free!


I ordered an earpiece from Avery Sound a few years ago. I love it! I have heard tens of thousands of radio calls through it with no problems. Do you still have my impression on file? If so it is perfect and I would like you to send me another one. I knew exactly where to go for my second earpiece. I highly recommend the tried/true and proven earpieces from

J. Foster

DFW Air Traffic Controller
North Richland Hills, Texas

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This really is the best earpiece I have had. Very comfortable.

D. Illig

Kingwood, Texas

I received your package a couple a weeks ago and I am impressed with quality of the earpiece and your customer service. Thank you so much for a great experience with Avery Sound, you have gained a customer and word of mouth advertiser for life. Thanks again.

M. Miller

Sacramento, California

The earpiece is awesome! The fit is very snug...FINALLY... after six years, I have an earpiece that keeps my headset in place. I was also very surprised at the noise reduction this earpiece (Satin Soft) provides. Thanks very much.

J. Vagim

Visalia, California

Just a quick note to say the earpiece is a perfect fit! Very comfortable ~ far superior to the last two I have had made... Thanks again.

S. McDermott

Dallas, Georgia